A Captured Tonne Is Not a Removed Tonne

A captured tonne is not yet a removed tonne. The product is a verified net mass taken from ambient air, transported, and stored durably after every energy and material emission is counted.

Last updated September 2026
Figure 1 · Gross capture is not net removal

Draw the system boundary around one tonne

Set the gross captured mass and the lifecycle emissions of electricity, heat, equipment, sorbent, transport, and storage. The model reports how much gross capture is required for one net tonne.

Net removal865 kg CO₂e

Each net tonne requires 1.16 gross tonnes at these assumptions. Energy emits 100 kg and other lifecycle terms emit 35 kg.

This transparent mass balance is not a plant LCA. It shows why cost per gross tonne captured and cost per verified net tonne stored are different products.

What the evidence says

  • Air contains only about 0.04% CO₂. Dilution creates a real separation penalty, but practical systems consume far more than the reversible thermodynamic minimum.
  • The U.S. Carbon Negative Shot targets less than $100 per net tonne including lifecycle accounting, measurement, verification, and secure storage—a target, not a current market average.
  • DOE's hub programme defines commercial scale around systems capable of at least one million tonnes a year, while many funded facilities remain in design, pilot, or award negotiation.
  • As contactors improve, clean energy, compression, transport, permitted pore space, monitoring, and durable buyers become a larger fraction of delivery.

This report separates theoretical floors, modeled performance, funded capacity, nameplate capacity, actual capture, injected mass, and verified net removal.

Part I: The product

One tonne is a system boundary

The numerator is total cost. The denominator is net atmospheric CO₂-equivalent durably stored—not gas leaving a contactor.

Gross atmospheric CO₂ capturedLifecycle emissions + leakage=Verified net removal

A credible ledger includes plant construction, sorbent manufacture and replacement, electricity, heat, water, compression, transport, injection, monitoring, and eventual closure. A fossil-powered plant can still capture more than it emits, but its gross-to-net ratio worsens and clean-energy demand grows with every tonne.

The target has four simultaneous tests

<$100DOE target per net metric tonne CO₂-equivalent, including capture and storage.
1 Mt/yMinimum potential annual capture scale specified for each regional DAC hub.
100+ yearsDOE best-practice horizon for demonstrated monitoring and verification costs.

Cost, net negativity, scale, and durability must coexist. Meeting any one alone does not produce the promised commodity.

Part II: The physical floor

The feedstock is everywhere and almost empty

At roughly 420 ppm, a cubic metre of air contains less than a gram of CO₂. The plant must expose an enormous air volume to chemistry without spending the product's value on pressure drop.

For an idealized separation at ambient temperature, the concentration term alone is on the order of 120 kWh of reversible work per tonne. That is a floor, not a machine specification: it excludes pressure drop, imperfect selectivity, heat transfer, sorbent regeneration, compression, and entropy created by real processes.

~420 ppmAtmospheric CO₂ concentration sets the contactor-volume problem.
~120 kWh/tOrder-of-magnitude reversible concentration work derived from RT ln(1/x), before compression.
Far above floorReal electricity and heat use reveal engineering runway, not a forecast of eventual cost.
Part III: The machine

A contactor is a coupled chemical factory

A better sorbent can lower regeneration energy but bind more slowly, degrade faster, dislike humidity, or require a larger contactor. The optimum belongs to the whole plant.

01

Contact the air

Move or expose enough ambient air to a reactive surface while limiting fan pressure, land, fouling, and weather sensitivity.

Layer
Volume
System metric
Net tonnes durably stored per dollar and per year
02

Bind selectively

Capture CO₂ at roughly 420 parts per million while water, oxygen, and contaminants compete for sites and shorten sorbent life.

Layer
Material
System metric
Net tonnes durably stored per dollar and per year
03

Regenerate

Reverse the binding with heat, vacuum, humidity, electricity, or chemical work without destroying the capture medium.

Layer
Energy
System metric
Net tonnes durably stored per dollar and per year
04

Condition

Dry and compress a diffuse product into a specification that pipelines, ships, wells, or mineral processes can accept.

Layer
Compression
System metric
Net tonnes durably stored per dollar and per year
05

Transport and inject

Match a capture plant to pore space, wells, pressure management, permits, liability, and a route between them.

Layer
Infrastructure
System metric
Net tonnes durably stored per dollar and per year
06

Measure and verify

Prove net removal after lifecycle emissions and monitor storage strongly enough that a buyer can own a durable claim.

Layer
Product
System metric
Net tonnes durably stored per dollar and per year

Liquid-solvent systems can exploit large process equipment and high-temperature regeneration. Solid-sorbent systems can use lower-temperature heat and modular contactors. Electrochemical and moisture-swing routes rearrange the energy bill. None escapes the need to contact dilute air, release concentrated CO₂, and keep the capture medium productive across many cycles.

Part IV: The other half

The capture plant ends where infrastructure begins

CO₂ is not removed when it leaves the regeneration vessel. It must reach a reservoir or durable mineral product with a chain of custody.

Compression is continuous load

Pipeline and injection specifications require conditioning and high pressure, adding equipment and electricity after capture.

Pore space is local

Capacity on a geological map is not a permitted, characterized well with pressure management and an operator.

Networks need anchor volume

A small capture plant cannot cheaply carry a dedicated pipeline, while shared hubs need coordinated schedules and liability.

MRV creates the commodity

Sampling, metering, lifecycle models, subsurface monitoring, and registries make a durable tonne distinguishable from a claim.

Utilization is not automatically storage. Fuel returns carbon quickly; some concrete and mineral routes retain it much longer. The accounting question is not whether CO₂ became a product but how much stayed out of the atmosphere, for how long, compared with the counterfactual.

Part V: The cost curve

$100 is a procurement specification

The target only matters if it means a net, durable, verified tonne at useful scale. Quoted capture cost, credit price, subsidy value, and full delivery cost are not interchangeable.

NumberWhat it can proveWhat it cannot
Modeled $/tDesign sensitivity and improvement prioritiesBankable delivered cost
Credit sale priceWhat one buyer accepted under one contractPlant cost or broad demand
Nameplate t/yDesigned throughputUptime, net removal, or storage
Captured tonnesContactor outputLifecycle emissions and durability
Verified net storedThe product the climate ledger needsWhether it can scale cheaply
$400–600/tFirst-of-a-kind operational capture cost in 2026, capture only (Measured).
+$50–150/tTransport and storage added on top of capture (Derived).
$180/t45Q credit per tonne for dedicated geologic storage (Measured policy).

The observable cost curve runs through contracts, not lab benchmarks. Early Frontier advanced-market commitments settled at $990/t for Heirloom and an average of $440/t for CarbonCapture, stepping from about $650/t toward $350/t by 2028 (Measured contract prices; the step is a Projected schedule). The largest Frontier and Stripe offtake of 2026 cleared at $315/t (Measured). Stratos, the 500 kt/yr 1PointFive plant, is estimated at $400–500/t with long-term credit pricing of $300–450/t, and Climeworks quotes $400–600/t credits (Projected). In short: $650 in early contracts, $440 on the CarbonCapture commitment average, $315 on the largest 2026 offtake, against an institutional floor of roughly $200–250/t by the early 2030s (Projected). The $100/t headline remains a Target that analyses call highly aspirational with current chemistries.

Peer-reviewed models of a 1 Gt/yr industry put liquid-solvent DAC at $341/t (range $226–544) and solid sorbent near $374/t (Derived/Projected). IPCC AR6 finds $100–300/t likely (Projected), and Global CCS Institute scenarios span $137–412/t at a 5% discount rate (Projected). Energy is the physical term beneath those models: first-of-a-kind designs consume 1.5–2.5 MWh/t against a thermodynamic minimum near 0.17 MWh/t—about a 10× engineering multiplier (Derived). Closing that multiplier, not a new chemistry alone, is what moves delivered cost toward the modelled range.

Contracted tonnes are not delivered tonnes

2.47 MtDAC credits contracted from 2022 through H1 2025 (Measured, CDR.fyi).
1,186 tDelivered over the same period—0.05% of contract volume (Measured).
675 tMammoth net CDR in H1 2026, against 119 t in H1 2025: 5.6× growth (Company-reported).

Climeworks reports capacity factors of 40–50% in upgraded Mammoth units and a 50% opex reduction after its September 2026 sorbent and mechanical upgrades, with more than double capture in the upgraded containers (Company-reported). Delivery, not contracting, is the curve that has to move: at 0.05%, the market has priced millions of tonnes it has not yet received.

An optimistic view, with conditions

The curve can move because today's gap is mostly engineering

Contactors, sorbents, heat integration, modular manufacturing, and shared storage can all improve far above the physical minimum. The proof is sustained net tonnes, not increasingly large announcements.

Now

Measure the whole plant

Publish energy, sorbent loss, uptime, gross capture, lifecycle emissions, and injected mass on consistent boundaries.

Next scale

Share infrastructure

Pair multiple capture approaches with characterized storage, compression, transport, and common MRV.

Commodity test

Buy net tonnes

Procurement should pay after verified delivery and make durability and reversal liability explicit.

Sources, method, and boundaries

The thermodynamic figure is a transparent ideal-gas concentration estimate, not observed plant consumption. Government goals and awarded capacity are labeled as targets and programmes, never operating performance.